Corrosion Control Chemicals for Condensate Water Treatment
Silica Dispersant for Boiler Feed Water.
pH Booster Cum Alkalinity Builder.
Pre Cleaning and Passiviting Chemical new Boiler
Problems Generate in the Boiler Due to Boiler Feed Water
Scale formation
Corrosion
Priming, foaming and carry over
Caustik embrittlement
SCALE FORMATION
Ca(HCO3)2 + Heat ⇒ H2O + CO2 + CaCO3 (Scale)
Factors For Scale Formation in Boiler
Water contains lots of dissolved solids, Calcium and magnesium are the major hardness components and primary source of scale in boiler and feed system heat exchanger equipment.
Silica creates hard scale in boilers.
PO4 also Creates hard scale in boilers
Scale Nomenclature
Anhydrite
Magnetite
Brucite
Quartz
Copper
Thenardite
Hematite
Wollastonic
Cost Increasing by SCALING
Thickness of scale
Increases in fuel consumption due to this scale
1/2 mm
2%
1 mm
4%
2 mm
6%
4 mm
10%
8 mm
20%
16 mm
40%
30 mm
80%
CORROSION
In below reaction a temperature rise provides enough additional energy to accelerate reactions at the metal surfaces, resulting in a rapid and severe corrosion:
Fe + 1/2 O2 + H2O ⇒ Fe(OH)2
Corrosion is the principal effect of dissolved carbon dioxide
The gas will dissolve in water, producing corrosive carbonic acid:
H2O + CO2 ⇒ H2CO3 (Carbonic Acid)
Carbonic acid is acidic in nature so it will react with metal and make it corrosive.
Factors For Corrosion in Boiler
Dissolved oxygen cause hematite (red rust).
Acidic attack.
Major Benefits of Boiler Water Treatment
Save energy losses and stabilizes fuel consumption
Increase life of your boiler
Ensures optimum heat transfer
Reduces unnecessary shutdown/maintenance
Saves frequent acid cleaning cost
PRODUCT NO.
NAME OF THE PRODUCT
DESCRIPTION
Chemclin-111
Multipurpose Boiler Feed Water Treatment Chemicals
Polymer Base Single liquid to prevent Scaling, Corrosion in the Boiler
Chemclin-111-D
Multipurpose Chemicals for D.M. Water in Boiler
It is a Single Chemical used for Phosphate Conditioning Chemical Deoxygination and Sludge Conditioner in Boiler
Chemclin - 121
Catalysed Oxygen Scavanger
It is a Sulphite base Chemical which prevent Corrosion in Boiler
Chemclin- 131
Scale Inhibitor cum Sludge Conditioner
Polyphosphate Base Chemical which prevent Scaling in Boiler and form Phosphate Layer in the Boiler
Chemclin - 151
pH Booster cum Alkalinity Builder
Amine Base Chemical which avoids Corrosion in steam line Due to Carbolic Acid.
Chemclin - 171
Multipurpose Chemicals for High Pressure Boiler
It is a neutralising Filming Amine & Organic Oxygen Scavenger which control Corrosion in Boiler Drum, Steam Lines & Condensate lines.
Chemclin - 181
Silica Dispersant
It avoids hard Silicate Scale Deposition in the Boiler.
Chemclin-901 & 911
Precleaning & Passivativing Chemicals for New Boilers
It Protect Boiler From Pitting, Corrosion and Tube Failure due to inorganic Residues Like Silica & Mill Scales. It forms Layers in the Boilers.
Also we can Manufacture Specific Products as party's requirements
In all the Systems, the above problems always exists. Only thing is that the intensity of each problem will vary depending upon various aspects like type of system, make up water quality and recirculating water parameters etc.